Product Description
Made in China, Sold to the world
Versatile, Easy, Affordable, Powerful, Reliable
Feed mixer product description
Feed mixer Product Description
EL and EW series feed mixing machine is designed by the nutritional needs of cattle’s different growth and development and lactation stage, combined with the local’s specific grass resource through an advanced feed processing technology to stir, cut, knead and mix grasses. Correctly usage will reduce the subclinical mastitis of cows and increase milk quality, reduce bacteria content,which can improve work efficiency and reduce labor intensity.
EL and EW series feeder mixer applies to cow,cattle,sheep and goat farm. Available on a variety of grass, straw and silage crops such as fibrous feeds chopped and mixed with fine material mix treatment. Mixing and feeding operations once completed, to reduce intermediate links reared and improve efficiency. Reduce labor cost, save feed costs and improve economic efficiency.
Main sales territory: regions Europe, the United States, Russia, Ukraine, South America, Africa, southeast Asia and Australia,New Zealand.
Feed mixer Product Selling Points
1. It can be directly silage and a variety of straw, straw and other fiber-based feed into the mixer chopped, mixed, stirring speed, each batch of feed cutting mixing time of 30 minutes, according to the different tank volume, each feed The mixer can feed 200-2000 cows per day, which can replace more than 20 workers to reduce the labor intensity and improve the feeding efficiency.
2. Every feeding can take appropriate amount and balance all kinds of elements and nutrientions, effectively avoid the unequal nutrient intake caused by the cow’s picky food, and reduce feed waste.
3. Prolong feeding time, can increase feed intake, increase lactation amount, and prevent the drop of milk fat.
4. It is beneficial to reduce the postpartum disease, the ruminant function is stable, PH change is small,can improve the digestibility, good to maintain the health of the dairy cows.
5. feeder mixer is allowed to feed raw material with poor palatability. Mixing with silage can conceal its odor and reduce the cost of feeding.
6. It can make the formula, feeding, management and library more accurate, and it is easier to mechanization than personnel management.
7. In the place where the roughage is limited, the feed mixer can reduce the amount of coarse feed in the diet and replace the non roughage fiber.
ETL series Feed mixer(Tractor PTO and motor 2 working modes)product technical parameters
| Model | ETL-12 | ETL-16 |
| Capacity(m³) | 12 | 16 |
| work efficiency(T/H) | 4-10 | 6-12 |
| Dimensions(mm)L*W*H | 4800*2350*2800 | 6500*2200*2600 |
| Hopper size(L*W)mm | 4800*2050 | 5500*2050 |
| Weight(kg) | 3300 | 5000 |
| transmission shaft | 8*20 | 8*20 |
| Speed(r/min) | 23 | 23 |
| blade material | Material Tungsten carbide | Material Tungsten carbide |
| blade number | Triangular blade 8pcs, oval blade 12pcs | Triangular blade 16pcs, oval blade 14pcs |
| Load cell | 4pcs | 4pcs |
| Tire | 750-16/4pcs | 750-16/4pcs |
| Power(HP) | 70-100 | 80-120 |
| motor | / | 220KW*2pcs |
| Start the way | Tractor PTO | Automatic, tractor and motor 2 ways to use |
ETL series Feed mixer(Tractor PTO and motor 2 working modes)details picture display
EL series Feed mixer product technical parameters
| Model | EL-5 | EL-7 | EL-9 |
| Capacity(m³) | 5 | 7 | 9 |
| work efficiency(T/H) | 3 | 3-5 | 5-12 |
| Dimensions(mm)L*W*H | 3100*2030*2400 | 3400*2200*2400 | 3900*2300*2500 |
| Hopper size(L*W)mm | 2700*2000 | 2700*2030 | 3150*2300 |
| Weight(kg) | 2100 | 2300 | 2850 |
| transmission shaft | 20*8 | 20*8 | 20*8 |
| Speed(r/min) | 23 | 23 | 23 |
| blade material | Material Tungsten carbide | Material Tungsten carbide | Material Tungsten carbide |
| blade number | large triangular knife 6pcs, small triangular knife 5pcs | large triangular knife 7pcs, small triangular knife 11pcs | large triangular knife 7pcs, small triangular knife 6pcs |
| Load cell | 4pcs | 4pcs | 4pcs |
| Power(HP) | 40-60 | 50-70 | 70-90 |
EL series Feed mixer details picture display
EW series Feed mixer(Tractor PTO and motor 2 working modes)product technical parameters
| Model | EW-5 | EW-7 | EW-9 |
| Capacity(m³) | 5 | 7 | 9 |
| work efficiency(T/H) | 3-5 | 3-5 | 3-5 |
| Dimensions(mm)L*W*H | 4000*1650*2100 | 5000*2000*2400 | 4600*2000*2500 |
| Hopper length(mm) | 2800 | 3000 | 3300 |
| Weight(kg) | 2000 | 3000 | 3200 |
| Knife shaft number | Large knife body 4pcs, knife body 5pcs |
Large knife body 6pcs, knife body 5pcs |
Large knife body 7pcs, knife body 5pcs |
| Blade number | Crescent Knife 9pcs, Oval Knife 31pcs | Crescent Knife 11pcs, Oval Knife 39pcs | Crescent Knife 12pcs, Oval Knife 43pcs |
| Length of reducer and motor(mm) | 1300 | 1300 | 1300 |
| Reducer power(KW) | 15KW | 22KW | 22KW |
| Speed(r/min) | 20 | 18 | 18 |
| Hydraulic pump motor power | 1.5kw-4-B35 | 1.5kw-4-B35 | 1.5kw-4-B35 |
| Power(HP) | 40-60 | 50-70 | 70-90 |
| Start the way | (Tractor PTO and motor 2 working modes) | ||
EW series Feed mixer(Tractor PTO and motor 2 working modes)details picture display
Feed mixer packing and shipping link display
Baler, rake and envelop machine product portfolio
Full range of tractor products display
Our company produces other agricultural machinery display
Factory introduction
ZheJiang Euro Star Machinery Manufacture Co., Ltd. is a professional Machinery and equipment manufacturer integrating R&D, design, manufacturing, sales and service. The company’s products cover agricultural machinery, construction machinery, laser equipment, generator sets and so on.
As a professional machinery equipment manufacturer in China, the company has committed itself to provide all-round solution to global modern agricultural mechanization. The company has integrating high-end products and technologies resources around the world by upgrading of technologies, quality and service and bringing forth new ideas to create innovative products as so to improve reputation and market share of CZPT in the world step by step.
The company has passed the ISO9001:2015 international quality management system certification, and based on this, covering product development, part purchase, production and manufacturing, quality inspection, sales and after-market service, so as to control the product quality on the whole.
Supported by comprehensive quality assurance system and developed sales and service network, the company has made leaping increase of sales in domestic market via trustful quality and outstanding service mode. Besides, Most of the company’s products have passed the European CE certification.products are exported to Europe, America, Latin America, the Middle East, Asia-Pacific, CIS, Africa and more than 80 countries and regions.Our products have been recognized by all foreign customers, and we are happy to establish long-term cooperative relationships with new friends.
Xihu (West Lake) Dis.g at satisfying the customers, we have worked hard to provide excellent and quick service to customers both at home and abroad via advanced technologies, developed products and comprehensive network so as to maximize the customer satisfaction.
In future, the company will adhere to the principle of sound business operation, continuous innovation and opening up and cooperation to create more high-end machinery and equipment based on current ones for the society and for agriculture and contribute to global modern agriculture production.
Tractor production workshop display
Service
One-stop business chain service support system
With an international service team with rich experience and excellent skill, company is committed to build a complete service guarantee system, which is professional, fast, efficient and comprehensive. Every consumer in overseas would receive a full-process service guarantee including pre-sales, on sale and after sales through the way of markets, spare parts, training service and technical support.
1) Market Service
Service Mode : Stationary Point + Circuit Service
Long-term Stationary Point Service
Short-term Circuit Technology Support Service
Service Process: Standard, High Efficient, Seasonable
Service Image: Professional, Unified
2) Spare Parts Service
Spare Parts Guarantee Measures: Dealer+ Spare Part Warehouse
100% original spare parts assure good quality;
Bar-code system adopted in the whole process assures accuracy and promptness;
Professional and accurate package and logistics assure safe and relieved transportation.
3) Training Service
Characteristic Training Mode: invite the technicians of dealers to factory for training, send engineers to dealers for training;
A full range of training tools, multi-language training materials, vivid training video;
Professional training teachers with rich service experience and good communication capability;
One-to-1 special assignment training;
Remote online network training;
4) Technical Support
The whole process Technology support covers on sale and after-sale service.
Terms of the deal:
1). Delivery: 20 days for normal orders
2). Price: We have price on basis FOB HangZhou and CIF your destination for your choice
3). Payment terms for first order:
—–T/T 30% deposit and balance before shipment
—–100% L/C at sight
4). Payment for long terms cooperation of good reputation partners, we have SINOSURE insurance for our VIP clients, and we can offer credit service after we familiar with each other. We are looking for partnership for long-term business
FAQ:
Why choose us?
1). The quality is guaranteed due to strong technical support ,first class component ,advanced production line and strict quality control system.
2). Be leading Expert in global market for more than 5 years, China Famous Export Brand recommended by CCCME (China Chamber of Commerce for Import and Export of Machinery and Electronic Products)
3). One-stop service with a large spare parts warehouse and professional service team .No matter where you are, you are guaranteed of Eurostar’ s warm reception, trustworthy and efficient professional services and persistent care.
How Shipment?
We have worked with many world famous shipping carriers and can arrange shipment to any country in the world, it can save your time and money. We can provide airfreight and CZPT service.
Contact us
Mr. Duke Zhang
ZheJiang Euro Star Machinery Manufacture Co., Ltd.
Add: 198 HangZhou Street, Xihu (West Lake) Dis. District, HangZhou City, ZheJiang Province,P.R.C.
Web:eurostartractor
EUROSTAR CUSTOMERS ALL OVER THE WORLD
| After-sales Service: | 1-3 Years |
|---|---|
| Type: | Mixing Equipment |
| Processing Object: | Forage, Straw |
| Processing Technics: | Mixing-before-Crushing |
| Screen Mesh: | Without Screen Mesh |
| Grinding Equipment Type: | Feed Mixer |
| Customization: |
Available
| Customized Request |
|---|
Safety Precautions For a PTO Shaft
When you are working around PTOs, be sure to observe several safety precautions. These include removing the shield, keeping a safe distance from the machine, and avoiding entanglement. Entanglement is a serious injury that can even lead to death. Workers who are near the machine should always maintain a safe distance, especially if the speed of the machine is fast enough to entangle clothing. The speed of the PTO is usually 540 to 1,000 revolutions per minute, and the speed is enough to cause injury in a split second.
Safety precautions
One of the most important safety precautions for a PTO shaft is to make sure that it is properly guarded at all times. An unguarded PTO shaft can entanglement a worker, cause an injury, or even cause death. Operator awareness is key in preventing this hazard. Among other things, workers should not make repairs while the PTO is in use or wear loose or frayed clothing when working near the PTO. Likewise, they should read and follow instructions provided with their tractor and implement. Finally, they should use PTO shafts only for their intended purpose.
Another important safety precaution is to wear a protective gear such as a helmet and gloves before operating a PTO shaft. This type of equipment can be extremely dangerous because of its speed. A PTO shaft that is rotating at 540 rpm can travel two metres in less than a second. Damaged shielding is a common cause of entanglement, so it is important to check your machinery for damage before operating it.
When operating a tractor, PTOs should be kept clear of loose clothing. Loose clothing can easily catch on a rotating PTO shaft. Long hair or jewelry can also become entangled in a PTO shaft. It is also important to remember to secure the PTO shaft guard when the tractor is not in use. Also, never engage a PTO when the engine is off.
Types of pto shafts
PTO shafts are used in tractors and other equipment to secure the secondary gear in the tractor. They are available in different styles and sizes. These shafts are designed to withstand pressure, impacts, and tension. They may also include a shear pin and slip clutch. Before buying a new PTO shaft, make sure to check its measurements.
There are two types of PTO shafts available in an Agric rototiller. The first one has a slip clutch and the other has a shear pin safety device. In order to identify the type of PTO shaft used in a particular tractor, it is important to understand what it is used for.
There are two types of PTO shafts: the external and internal. The latter is used for larger machines, such as a lawnmower. The former is suitable for agricultural applications and is the preferred type for large tractors. The former is suitable for plowing, mowing, and shredding.
Transmission PTO shafts are the oldest type of PTO. They are connected to the tractor’s transmission. When a tractor is in gear, it stops the PTO shaft. However, when it’s not, it’s ineffective and can pose serious problems, such as when mowing. This type of PTO can also cause an overrun clutch to prevent the PTO shaft from working properly.
Reaction time
It’s important to know your reaction time when working around a power take-off (PTO) shaft. This part of the machine rotates at approximately 540 revolutions per minute and can pull in seven feet per second. Reaction time can be affected by age, physical condition, medications, lack of sleep, and stress. If you’re working around a PTO, be sure to remove any loose jewelry or other items that might interfere with your reaction time.
PTO accidents can be caused by several factors. The operator, the machine, and the environment all play a role. The operator’s physical and mental condition can also contribute to unsafe actions. For example, young operators may lack the knowledge and experience to recognize hazards. Older workers may also have slower reaction times, which can make it difficult to react quickly to slippery work areas.
Reaction time is measured as the time between a stimulus and the response. It does not include the time required to move the hand. Reaction time is a critical factor in sports, where athletes need to be quick to respond to the moves of their opponents. A good reaction time is necessary to score points.
A demonstration of the speed of a PTO shaft is a great tool to demonstrate how dangerous this part of a machine can be. To demonstrate the speed, use a 7-foot sash cord tied to a sliding collar universal joint. Select a 540-rpm PTO shaft, and a three-inch diameter shield. In one second, the rotating shaft makes nine revolutions and travels 7.1 feet. However, a cordless drill does not rotate at full speed and will take at least two seconds to wrap around the string.
Standardization
The standardization of PTO shafts in tractors is a major project. The EU Machinery Directive requires the protection of operators from rotating parts, such as the PTO. This is especially important when parts are accessible, as clothing can easily be wrapped around them, resulting in an accident. To prevent such accidents, manufacturers have begun to install non-rotating guards over the PTO drive shaft. These guards comply with the current EU good practice.
The European Standard EN 12965:2003+A2:2009 specifies the safety requirements for PTO drive shafts and their guards. It also specifies safe working practices for these components. The standard was approved by CEN on 16 September 2019. It is important to follow these regulations to ensure safe operation.
In the 1980s, a movement began among agricultural engineers to standardize the PTO shaft. The movement began because the different types of PTO shafts had not been interchangeable. A common example is the Deutz-Fendt shaft, which had become a standard for tractors.
As the power for PTO drives comes from the gearbox, the counter shaft acts as the PTO outlet. Standardization of PTO speeds makes it easier for manufacturers to design equipment to meet a specified speed. For example, a thresher is expected to run at a specific peripheral velocity of the threshing cylinder, which is a function of standard PTO speeds. This also allows designers to plan pulley arrangements with the standard PTO speed in mind.
Safety chains
The PTO shaft is an integral part of a tractor or implement, so it’s essential to secure it with safety chains. These chains are welded to both ends of the shaft and serve as backup connections between the tractor and trailer coupling point. There are several types of chains available, from domestic to metric, to meet your specific needs.
Because of the high speeds of PTO shafts, it’s crucial to protect these parts from being tangled. A single fall of a PTO shaft can cause serious injury or even death. In such an unfortunate situation, safety chains can prevent such injuries. PTO shafts are also extremely dangerous because the components can become hot while they are operating.
In addition to safety chains, operators must also be aware of the hazards that can occur when working near a PTO shaft. Unsafe behaviors, such as performing repairs while operating a machine, or wearing frayed clothing can lead to serious injury or death. In addition, all users should follow the instructions on the tractor or implement they’re using. It’s also essential to use a PTO shaft for its intended purpose.
In addition to safety chains, farmers should also ensure that the PTO drive shaft is securely attached to the tractor or implement. A broken or damaged PTO guard can be just as dangerous as an unprotected shaft. In addition, a poorly fitting PTO guard may provide a false sense of security. For this reason, it’s important to use protective clothing when operating a tractor or implement powered by a PTO.
Shield
The CZPT-Co universal fit PTO shaft shield is a simple and easy to use shield that has a patented lever release. The shield comes in two sizes, the smaller diameter shield is for shafts with a diameter of 1 5/16″ to 2 1/8″ and the larger diameter shield fits shafts of 2″ to 3 1/8″. Each shield is pre-installed with an assortment of bearings. The shield’s length is measured from the end of the yoke bearing groove to the other end.
If you’ve ever tried to work on a PTO shaft, you know that it can be frustrating. A PTO shaft shield is a safety device that covers the shaft and prevents it from rotating. These shields are also designed to be easy to connect and remove. The CZPT safety clip makes it easy to connect or disconnect the shield, and locks into place to prevent it from rotating with the inner driveshaft. The CZPT material used in RPM Transmissions driveline safety shields is strong and rigid.
Another improvement of this PTO shaft shield is the bracket that supports the two-piece PTO shaft and outer shield. The bracket is shown in FIG. 2 as an angled front view. FIG. 7 is a side elevation view of the bracket mounted to the machine tongue.
editor by CX 2023-04-24
China wholesaler 16m3 Feeding Mixing Machine Cattle CZPT Animal Cow Feed Mixer for Dairy Farm Equipment Grinder Tractor Traction Pto Driven Farming Horizontal Vertical Fixed pto shaft adapter tractor supply
Product Description
Made in China, Sold to the world
Versatile, Easy, Affordable, Powerful, Reliable
Feed mixer product description
Feed mixer Product Description
EL and EW series feed mixing machine is designed by the nutritional needs of cattle’s different growth and development and lactation stage, combined with the local’s specific grass resource through an advanced feed processing technology to stir, cut, knead and mix grasses. Correctly usage will reduce the subclinical mastitis of cows and increase milk quality, reduce bacteria content,which can improve work efficiency and reduce labor intensity.
EL and EW series feeder mixer applies to cow,cattle,sheep and goat farm. Available on a variety of grass, straw and silage crops such as fibrous feeds chopped and mixed with fine material mix treatment. Mixing and feeding operations once completed, to reduce intermediate links reared and improve efficiency. Reduce labor cost, save feed costs and improve economic efficiency.
Main sales territory: regions Europe, the United States, Russia, Ukraine, South America, Africa, southeast Asia and Australia,New Zealand.
Feed mixer Product Selling Points
1. It can be directly silage and a variety of straw, straw and other fiber-based feed into the mixer chopped, mixed, stirring speed, each batch of feed cutting mixing time of 30 minutes, according to the different tank volume, each feed The mixer can feed 200-2000 cows per day, which can replace more than 20 workers to reduce the labor intensity and improve the feeding efficiency.
2. Every feeding can take appropriate amount and balance all kinds of elements and nutrientions, effectively avoid the unequal nutrient intake caused by the cow’s picky food, and reduce feed waste.
3. Prolong feeding time, can increase feed intake, increase lactation amount, and prevent the drop of milk fat.
4. It is beneficial to reduce the postpartum disease, the ruminant function is stable, PH change is small,can improve the digestibility, good to maintain the health of the dairy cows.
5. feeder mixer is allowed to feed raw material with poor palatability. Mixing with silage can conceal its odor and reduce the cost of feeding.
6. It can make the formula, feeding, management and library more accurate, and it is easier to mechanization than personnel management.
7. In the place where the roughage is limited, the feed mixer can reduce the amount of coarse feed in the diet and replace the non roughage fiber.
ETL series Feed mixer(Tractor PTO and motor 2 working modes)product technical parameters
| Model | ETL-12 | ETL-16 |
| Capacity(m³) | 12 | 16 |
| work efficiency(T/H) | 4-10 | 6-12 |
| Dimensions(mm)L*W*H | 4800*2350*2800 | 6500*2200*2600 |
| Hopper size(L*W)mm | 4800*2050 | 5500*2050 |
| Weight(kg) | 3300 | 5000 |
| transmission shaft | 8*20 | 8*20 |
| Speed(r/min) | 23 | 23 |
| blade material | Material Tungsten carbide | Material Tungsten carbide |
| blade number | Triangular blade 8pcs, oval blade 12pcs | Triangular blade 16pcs, oval blade 14pcs |
| Load cell | 4pcs | 4pcs |
| Tire | 750-16/4pcs | 750-16/4pcs |
| Power(HP) | 70-100 | 80-120 |
| motor | / | 220KW*2pcs |
| Start the way | Tractor PTO | Automatic, tractor and motor 2 ways to use |
ETL series Feed mixer(Tractor PTO and motor 2 working modes)details picture display
EL series Feed mixer product technical parameters
| Model | EL-5 | EL-7 | EL-9 |
| Capacity(m³) | 5 | 7 | 9 |
| work efficiency(T/H) | 3 | 3-5 | 5-12 |
| Dimensions(mm)L*W*H | 3100*2030*2400 | 3400*2200*2400 | 3900*2300*2500 |
| Hopper size(L*W)mm | 2700*2000 | 2700*2030 | 3150*2300 |
| Weight(kg) | 2100 | 2300 | 2850 |
| transmission shaft | 20*8 | 20*8 | 20*8 |
| Speed(r/min) | 23 | 23 | 23 |
| blade material | Material Tungsten carbide | Material Tungsten carbide | Material Tungsten carbide |
| blade number | large triangular knife 6pcs, small triangular knife 5pcs | large triangular knife 7pcs, small triangular knife 11pcs | large triangular knife 7pcs, small triangular knife 6pcs |
| Load cell | 4pcs | 4pcs | 4pcs |
| Power(HP) | 40-60 | 50-70 | 70-90 |
EL series Feed mixer details picture display
EW series Feed mixer(Tractor PTO and motor 2 working modes)product technical parameters
| Model | EW-5 | EW-7 | EW-9 |
| Capacity(m³) | 5 | 7 | 9 |
| work efficiency(T/H) | 3-5 | 3-5 | 3-5 |
| Dimensions(mm)L*W*H | 4000*1650*2100 | 5000*2000*2400 | 4600*2000*2500 |
| Hopper length(mm) | 2800 | 3000 | 3300 |
| Weight(kg) | 2000 | 3000 | 3200 |
| Knife shaft number | Large knife body 4pcs, knife body 5pcs |
Large knife body 6pcs, knife body 5pcs |
Large knife body 7pcs, knife body 5pcs |
| Blade number | Crescent Knife 9pcs, Oval Knife 31pcs | Crescent Knife 11pcs, Oval Knife 39pcs | Crescent Knife 12pcs, Oval Knife 43pcs |
| Length of reducer and motor(mm) | 1300 | 1300 | 1300 |
| Reducer power(KW) | 15KW | 22KW | 22KW |
| Speed(r/min) | 20 | 18 | 18 |
| Hydraulic pump motor power | 1.5kw-4-B35 | 1.5kw-4-B35 | 1.5kw-4-B35 |
| Power(HP) | 40-60 | 50-70 | 70-90 |
| Start the way | (Tractor PTO and motor 2 working modes) | ||
EW series Feed mixer(Tractor PTO and motor 2 working modes)details picture display
Feed mixer packing and shipping link display
Baler, rake and envelop machine product portfolio
Full range of tractor products display
Our company produces other agricultural machinery display
Factory introduction
ZheJiang Euro Star Machinery Manufacture Co., Ltd. is a professional Machinery and equipment manufacturer integrating R&D, design, manufacturing, sales and service. The company’s products cover agricultural machinery, construction machinery, laser equipment, generator sets and so on.
As a professional machinery equipment manufacturer in China, the company has committed itself to provide all-round solution to global modern agricultural mechanization. The company has integrating high-end products and technologies resources around the world by upgrading of technologies, quality and service and bringing forth new ideas to create innovative products as so to improve reputation and market share of CZPT in the world step by step.
The company has passed the ISO9001:2015 international quality management system certification, and based on this, covering product development, part purchase, production and manufacturing, quality inspection, sales and after-market service, so as to control the product quality on the whole.
Supported by comprehensive quality assurance system and developed sales and service network, the company has made leaping increase of sales in domestic market via trustful quality and outstanding service mode. Besides, Most of the company’s products have passed the European CE certification.products are exported to Europe, America, Latin America, the Middle East, Asia-Pacific, CIS, Africa and more than 80 countries and regions.Our products have been recognized by all foreign customers, and we are happy to establish long-term cooperative relationships with new friends.
Xihu (West Lake) Dis.g at satisfying the customers, we have worked hard to provide excellent and quick service to customers both at home and abroad via advanced technologies, developed products and comprehensive network so as to maximize the customer satisfaction.
In future, the company will adhere to the principle of sound business operation, continuous innovation and opening up and cooperation to create more high-end machinery and equipment based on current ones for the society and for agriculture and contribute to global modern agriculture production.
Tractor production workshop display
Service
One-stop business chain service support system
With an international service team with rich experience and excellent skill, company is committed to build a complete service guarantee system, which is professional, fast, efficient and comprehensive. Every consumer in overseas would receive a full-process service guarantee including pre-sales, on sale and after sales through the way of markets, spare parts, training service and technical support.
1) Market Service
Service Mode : Stationary Point + Circuit Service
Long-term Stationary Point Service
Short-term Circuit Technology Support Service
Service Process: Standard, High Efficient, Seasonable
Service Image: Professional, Unified
2) Spare Parts Service
Spare Parts Guarantee Measures: Dealer+ Spare Part Warehouse
100% original spare parts assure good quality;
Bar-code system adopted in the whole process assures accuracy and promptness;
Professional and accurate package and logistics assure safe and relieved transportation.
3) Training Service
Characteristic Training Mode: invite the technicians of dealers to factory for training, send engineers to dealers for training;
A full range of training tools, multi-language training materials, vivid training video;
Professional training teachers with rich service experience and good communication capability;
One-to-1 special assignment training;
Remote online network training;
4) Technical Support
The whole process Technology support covers on sale and after-sale service.
Terms of the deal:
1). Delivery: 20 days for normal orders
2). Price: We have price on basis FOB HangZhou and CIF your destination for your choice
3). Payment terms for first order:
—–T/T 30% deposit and balance before shipment
—–100% L/C at sight
4). Payment for long terms cooperation of good reputation partners, we have SINOSURE insurance for our VIP clients, and we can offer credit service after we familiar with each other. We are looking for partnership for long-term business
FAQ:
Why choose us?
1). The quality is guaranteed due to strong technical support ,first class component ,advanced production line and strict quality control system.
2). Be leading Expert in global market for more than 5 years, China Famous Export Brand recommended by CCCME (China Chamber of Commerce for Import and Export of Machinery and Electronic Products)
3). One-stop service with a large spare parts warehouse and professional service team .No matter where you are, you are guaranteed of Eurostar’ s warm reception, trustworthy and efficient professional services and persistent care.
How Shipment?
We have worked with many world famous shipping carriers and can arrange shipment to any country in the world, it can save your time and money. We can provide airfreight and CZPT service.
Contact us
Mr. Duke Zhang
ZheJiang Euro Star Machinery Manufacture Co., Ltd.
Add: 198 HangZhou Street, Xihu (West Lake) Dis. District, HangZhou City, ZheJiang Province,P.R.C.
Web:eurostartractor
EUROSTAR CUSTOMERS ALL OVER THE WORLD
| After-sales Service: | 1-3 Years |
|---|---|
| Type: | Mixing Equipment |
| Processing Object: | Forage, Straw |
| Processing Technics: | Mixing-before-Crushing |
| Screen Mesh: | Without Screen Mesh |
| Grinding Equipment Type: | Feed Mixer |
| Customization: |
Available
| Customized Request |
|---|
PTO Shafts and PTO Shaft Shields
When choosing a PTO shaft, measuring the various pieces is an important aspect. Each piece must be measured in a specific way, with the shaft in a closed position. Measure the length between the outsides of the yokes. The closed length will help you determine the correct PTO series size for the horsepower of your tractor.
540 rpm
A 540 RPM PTO Shaft will fit CZPT PTO models. These shafts are slightly indexed to allow for easy PTO drive hookups. These shafts will also work with 1000 RPM implements. They also feature a snap ring that will allow for quick and easy removal.
PTO shafts are commonly divided into two types: 1000 RPM and 540 RPM. The 540 RPM PTO shafts are smaller, with only six splines, while the 1000 RPM PTO shafts are larger. The 540 RPM version is used with implements that require less horsepower and are made for light-duty use.
The PTO shaft transfers power from the tractor’s engine to a PTO-driven implement. When operating at its recommended speed, the PTO shaft rotates at 540 rpm (9 times per second). The higher speed PTO shafts have more splines.
Safety chains
Safety chains for PTO shafts are an important safety feature to consider when operating a tractor. These chains are welded to the drive end of a tractor or implement. They are used to prevent the plastic shield from spinning on the PTO shaft. The chain’s reaction time is slower than the speed of the PTO shaft, which makes it important for safety.
When operating a tractor, it is important to follow the manufacturer’s instructions and keep the machine and equipment in a safe location. A poorly-guarded PTO can entrap ground personnel or cause a serious accident. Operator awareness is also important. It is important to avoid stepping over a revolving shaft, wearing loose clothing, or making repairs while the tractor is running. It is also important to follow the manufacturer’s instructions and use the PTO for its intended purpose.
The safety chains for PTO shafts must be properly connected and fully functional before each use. During a PTO operation, the PTO shaft may rotate as much as 1000 rpm, which is potentially deadly. In addition to safety chains, the tractor should have a clutch or torque limiter fitted on the implement end.
The PTO shaft must have a correct length for the machine. If it is a sliding metal PTO drive shaft, it is important to lubricate it according to manufacturer’s specifications. Lubrication is recommended after every eight hours of operation. Also, make sure that the button on the end of the PTO shaft moves freely. Hammering it into place can damage the guard and the shaft.
A PTO driveline hazard is one of the oldest farm machinery hazards. It refers to the PTO or Implement Input Connection. There are often protruding pins and bolts on the driveline, which can snag clothing.
Shield
The PTO shaft shield is a protective piece that encloses a PTO shaft. These shields are usually plastic, but some are also made of metal. They are made to protect the PTO shaft from debris, which can cause premature wear and damage to the universal joints. A PTO shaft shield is not a permanent fixture, but can be easily removed for replacement or repair.
The PTO shaft shield should be checked periodically to ensure that it is in good condition. It should have no loose ends or loose bolts. Ensure that the shear bolts and pins are the right length and hardness for the PTO shaft. Additionally, the operator should wear snug clothing to avoid stepping on the PTO shaft while working.
The PTO shaft shield should fit snugly over the PTO shaft. If the PTO shaft is loose, it may be difficult to attach the safety shield. However, with a proper PTO shaft shield, the process should be quick and easy. A CZPT safety clip allows easy removal and prevents co-rotation between the inner driveshaft and the safety shield. The driveline safety shield from RPM Transmissions is made of CZPT, which is a rigid and durable material.
In addition, some machine drive shafts are lacking a shield. This can cause a safety hazard. Without a PTO shaft shield, an operator may accidentally touch the shaft and get injured. These guards prevent this danger by enclosing the shaft in a plastic or metal guard.
The PTO shaft shield is a crucial part of tractor safety. It helps protect the operator from accidental entanglement while operating the tractor. When the PTO shaft stub becomes separated, it can cause severe injuries and even fatalities. Thankfully, the industry has made tremendous progress in reducing the risks associated with PTO mishaps. Operators must make sure they maintain the shields and do not remove them if not in use.
Reverse rotation
The PTO shaft reverse rotation mechanism prevents the main drive shaft from moving in a direction opposite to the direction of rotation of the driven shaft. The mechanism is compact, reducing the length of the rotation shaft. The mechanism includes two reversing members: first reversing member 151 rotates in a clockwise direction and second reversing member 153 rotates in a counterclockwise direction.
In a PTO shaft reverse rotation mechanism, a driven shaft is inserted into a hollow cylindrical body. It is rotatably positioned relative to the main driving shaft 112 and radially symmetrically around it. As a result, the driving and reverse-rotation mechanisms are symmetric.
One such PTO shaft reverse rotation mechanism has a main drive shaft and a driven shaft, and a plurality of transmission units coupled to it. The driven shaft and the transmission member rotate in tandem. The transmission units are arranged radially about the main driving member and the driven shaft. Alternatively, one of the reversing units may comprise the second reversing member and the first driving member.
editor by CX 2023-04-23
China Chinese Factory Tractor Rotary Mowers Tillers Pto Shaft Reducer Gearbox for Farm and Agricultural Machinery slip clutch pto shaft
Merchandise Description
Tractor Rotary Mowers Bevel Fertilizer Spreader Tillers Right Angle Pto Shaft Reducer Gearbox for Farm and Agricultural Machinery
Proven in Nov.2002,HangZhou CZPT is a specialist manufacturer and provider in supplying spare parts and add-ons for agricultural equipment. In addition to the 3000 requirements components, we also provide our consumers tailor-made articles or blog posts or assemblies that are for special software.
HangZhou CZPT concentrated on the improvement and manufacturing of gearboxes with a specialist staff and continue to learn sophisticated technologies the use of first-course tools higher high quality offer chain technique, relying on these, the gearboxes get high reputation among consumers at house and abroad.
These gearboxes are commonly utilised in rotary tillers, lawn mowers, harvesters, gap diggers, pesticide sprayers, irrigation devices, fertilizer spreaders, blenders and so on. The primary products are:
–Straight bevel gearbox
–Spiral bevel gearbox
–Planetary reducer
–Worm gearbox
HangZhou CZPT Intercontinental Buying and selling Co.,Ltd is a modern day organization specilizing in the advancement, production, revenue and providers of PTO shaft. We adhere to the principle of “Precise Driveline, Advocate Environmentally friendly”, employing superior technologies and equipments to guarantee all the technological requirements of precise driveline. So that the transmission performance can be maxmized and each and every fall of source of customers’ can be saved. In the meantime, we have a buyer-centric support program, supplying a full assortment of pre-sale, sale and soon after-sale provider. Client pleasure is our forever pursuit.
We stick to the principle of people first, trying our very best to established up a enjoyable surroundings and system of performance for every personnel, so every person can be self-consciously energetic to be a part of in “Precise Driveline, Adocate Eco-friendly” to embody the self-well worth, business worth and social value.
Newnuro’s goal is: lowering customer’s purchase spending budget, assistance buyers to earn a lot more market.
Newnuro often finds remedy for buyers.Client satisfaction is our ultimate purpose and forever pursuit.
|
US $60 / Piece | |
10 Pieces (Min. Order) |
###
| Application: | Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Assembled |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
###
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
|
US $60 / Piece | |
10 Pieces (Min. Order) |
###
| Application: | Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Assembled |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
###
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
The Different Parts of a PTO Shaft
Power Take-Off (PTO) shafts are an integral part of a tractor’s driveline. Without them, a tractor cannot operate. It is essential to understand the different parts of a PTO shaft, as they are crucial for the operation of your tractor. These parts are typically overlooked during routine tractor maintenance checks, but knowing more about them will help you practice on farm machinery better.
Tractor’s power take-off (PTO) shaft
A Tractor’s power take-off (or PTO) shaft transfers power from the tractor to an implement. These shafts typically rotate at speeds between 540 and 1000 rpm. A number of safety features help prevent accidental contact between the shaft and the implement.
In order to avoid this problem, tractor operators should be vigilant while operating their tractors. They should make sure that the tractor’s power take-off (PTO) shaft is shielded. These shields include a master shield for the PTO stub, a PTO integral journal shield, and an implement input connection shield. The PTO master shield is mounted on the tractor and extends over the PTO stub on three sides. It is designed to prevent collisions between the tractor and any connected machine drive shaft.
A power take-off (PTO) shaft is an important component on any tractor. It is a shaft that transmits mechanical power from a tractor to an implement or separate machine. Early PTOs used a transmission and were located at the rear of the tractor. They are now available with hydraulic or mechanical drivelines. These power take-offs transfer the tractor’s power to a secondary piece of equipment through a driveshaft.
Proper PTO shaft guards protect people from stepping on rotating shafts. The PTO should not compress fully at any point in the operating range. It should have several inches of overlap at the maximum operating extension. A PTO guard should be positioned properly for each machine.
Despite these benefits, there are still many risks associated with PTO shafts. These powerful and potentially dangerous pieces of machinery can cause severe injury if not used safely. Luckily, proper installation of safety shields can reduce the risk of injury.
Types
PTO shafts come in a variety of different shapes, sizes, and materials. The most common types are square and round, but there are also star-shaped and trilobed types. While the star-shaped type is a typical North American design, the trilobed and lemon-shaped varieties are typically German or Italian. Typically, the lemon-shaped ones are made of an alloy called ‘Lemon Yellow.’ In some cases, the shaft will come with snap rings.
Different manufacturers use various materials for their PTO shafts. The tube of a welded drive shaft must be strong enough to handle the force exerted by the PTO. There are many different materials available, but some are stronger than others. Before choosing the type of drive shaft that is right for your machine, make sure that you know the exact measurements of your driveline.
When deciding between different types of PTO shafts, you must also consider the materials that will be used for your particular application. While splines are the most common material for PTO shafts, you can find various types that have different uses. Carbon steel is malleable and has a low carbon content, which makes it more reliable. A ferrous steel is more durable and contains metals like nickel, chromium, and molybdenum, which make it a great alternative to carbon steel.
A PTO gearbox input shaft extends between the PTO gearbox and the PTO clutch. It is mounted with a toothed wheel 8. An inductive sensor 9 on the shaft outputs a pulsed electronic signal based on the rotational speed of the shaft. These pulsed signals are called inductive speed sensors.
Rotation direction
The PTO shaft is a critical part of the power take-off of a farm tractor. It allows the tractor to transfer power from the engine to an implement such as a mower or other garden equipment. The rotation direction of the PTO shaft depends on the type of implement. Some implements only accept rotation in one direction, while others require rotation in both directions.
Safety chain
One of the best ways to protect your PTO shaft is to use a safety chain. A safety chain is a chain that is attached to the PTO shaft, and it prevents the plastic shield from spinning on the shaft. This chain should be fastened to a suitable point on your machine or tractor. It should not be attached to the lower lift arms or the U-guard.
PTO shafts can be very dangerous if they are not guarded. They can rotate as high as 1000 rpm and could seriously injure you. It is also important to ensure that the PTO shaft guard is fitted correctly, and that the tractor is turned off before working on it. In addition, avoiding wearing loose clothing when working around a PTO shaft can help protect your life.
Another way to protect the PTO shaft is to shield the IID shaft. This can be done by using shielding over the straight part of the shaft, the PTO connection, or the Implement Input Connection. A protruding bolt or pin can catch clothing and snag it. If not shielded, the clothing can wrap around the shaft, trapping the person against it.
A good safety chain should be positioned between the tractor and the PTO shaft. The chain should be at least 50 mm wider than the PTO shaft, and should be in good condition. It should cover the entire length of the PTO shaft from the tractor to the first bearing. The PTO shaft must also be fitted with the correct bearing ring. It is also vital to ensure that the PTO guard does not bend or break, as this could result in damage to the PTO shaft.
Shield
A PTO shaft shield protects the PTO shaft from possible impacts. It is typically made of plastic, but can also be made of metal. These shields are easy to damage, and are therefore preferably made of a durable material. The shields are held in place with brackets. The shields are made with two parts: an inner shield and a protective sleeve.
An improvement to the PTO shaft shield is a bracket that supports both the outer and PTO shaft. It is shown in conjunction with a towed machine in FIGS. 2 and 7. FIG. 7 is a side elevation of the bracket mounted to the tongue of the machine. This shield is designed to prevent the PTO shaft from becoming damaged during the towed process.
The main risk associated with PTO mishaps is entanglement, which can result in serious injuries. If a shaft separates from a tractor, it can strike nearby workers or people. Proper maintenance can minimize the risk of entanglement and save lives. Thankfully, equipment manufacturers have made huge strides in reducing the risk of these accidents. Operators should always make sure that the PTO shaft shield is in place to avoid the risk of entanglement.
In addition to preventing entanglement, a PTO shaft shield also helps protect the universal joints that are mounted on the PTO shaft. The shield is made of plastic or steel. It is typically shaped like an inverted U and covers both the top and sides of the shaft. A detachable PTO shaft shield is also available.
As with all parts of a PTO driveline, the PTO shaft shield should be maintained to prevent damage to the bearings. It is necessary to inspect the shield and replace it whenever it becomes damaged. PTO equipment is often used outdoors, and it is frequently exposed to crop debris, rust, and dirt that can affect the bearings. Proper maintenance will extend the equipment’s lifespan and reduce maintenance costs.
editor by czh 2023-01-05
China Quality Agricultural Tractor Parts Pto Shaft Lemon Tube for Farm Equipment pto shaft bent
Solution Description
Good quality agricultural tractor elements pto shaft lemon tube for farm equipment
one. Tubes or Pipes
We have currently received Triangular profile tube and Lemon profile tube for all the collection we offer.
And we have some star tube, splined tube and other profile tubes essential by our buyers (for a specific sequence). (You should observe that our catalog doesnt have all the things we create)
If you want tubes other than triangular or lemon, remember to provide drawings or photographs.
two.End yokes
We have got several types of fast launch yokes and simple bore yoke. I will recommend the usual variety for your reference.
You can also send drawings or pictures to us if you can not locate your merchandise in our catalog.
3. Security products or clutches
I will connect the details of safety gadgets for your reference. We have currently have Totally free wheel (RA), Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and overrunning couplers(adapters) (FAS).
four.For any other a lot more unique specifications with plastic guard, connection approach, coloration of painting, package, and many others., please really feel free to permit me know.
Functions:
1. We have been specialized in designing, production travel shaft, steering coupler shaft, universal joints, which have exported to the Usa, Europe, Australia and many others for years
two. Software to all types of common mechanical situation
3. Our products are of substantial depth and rigidity.
four. Heat resistant & Acid resistant
five. OEM orders are welcomed
Our factory is a major producer of PTO shaft yoke and common joint.
We manufacture high quality PTO yokes for numerous automobiles, construction machinery and products. All items are constructed with rotating lighter.
We are at the moment exporting our items during the globe, specially to North The usa, South The united states, Europe, and Russia. If you are fascinated in any merchandise, you should do not wait to contact us. We are searching ahead to turning out to be your suppliers in the in close proximity to foreseeable future.
|
US $30-50 / Piece | |
100 Pieces (Min. Order) |
###
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated| Freight Cost Calculator |
|---|
###
| Type: | Fork |
|---|---|
| Usage: | Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying |
| Material: | Carbon Steel |
###
| Customization: |
Available
|
|---|
|
US $30-50 / Piece | |
100 Pieces (Min. Order) |
###
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated| Freight Cost Calculator |
|---|
###
| Type: | Fork |
|---|---|
| Usage: | Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying |
| Material: | Carbon Steel |
###
| Customization: |
Available
|
|---|
PTO Shafts and PTO Shaft Shields
When choosing a PTO shaft, measuring the various pieces is an important aspect. Each piece must be measured in a specific way, with the shaft in a closed position. Measure the length between the outsides of the yokes. The closed length will help you determine the correct PTO series size for the horsepower of your tractor.
540 rpm
A 540 RPM PTO Shaft will fit CZPT PTO models. These shafts are slightly indexed to allow for easy PTO drive hookups. These shafts will also work with 1000 RPM implements. They also feature a snap ring that will allow for quick and easy removal.
PTO shafts are commonly divided into two types: 1000 RPM and 540 RPM. The 540 RPM PTO shafts are smaller, with only six splines, while the 1000 RPM PTO shafts are larger. The 540 RPM version is used with implements that require less horsepower and are made for light-duty use.
The PTO shaft transfers power from the tractor’s engine to a PTO-driven implement. When operating at its recommended speed, the PTO shaft rotates at 540 rpm (9 times per second). The higher speed PTO shafts have more splines.
Safety chains
Safety chains for PTO shafts are an important safety feature to consider when operating a tractor. These chains are welded to the drive end of a tractor or implement. They are used to prevent the plastic shield from spinning on the PTO shaft. The chain’s reaction time is slower than the speed of the PTO shaft, which makes it important for safety.
When operating a tractor, it is important to follow the manufacturer’s instructions and keep the machine and equipment in a safe location. A poorly-guarded PTO can entrap ground personnel or cause a serious accident. Operator awareness is also important. It is important to avoid stepping over a revolving shaft, wearing loose clothing, or making repairs while the tractor is running. It is also important to follow the manufacturer’s instructions and use the PTO for its intended purpose.
The safety chains for PTO shafts must be properly connected and fully functional before each use. During a PTO operation, the PTO shaft may rotate as much as 1000 rpm, which is potentially deadly. In addition to safety chains, the tractor should have a clutch or torque limiter fitted on the implement end.
The PTO shaft must have a correct length for the machine. If it is a sliding metal PTO drive shaft, it is important to lubricate it according to manufacturer’s specifications. Lubrication is recommended after every eight hours of operation. Also, make sure that the button on the end of the PTO shaft moves freely. Hammering it into place can damage the guard and the shaft.
A PTO driveline hazard is one of the oldest farm machinery hazards. It refers to the PTO or Implement Input Connection. There are often protruding pins and bolts on the driveline, which can snag clothing.
Shield
The PTO shaft shield is a protective piece that encloses a PTO shaft. These shields are usually plastic, but some are also made of metal. They are made to protect the PTO shaft from debris, which can cause premature wear and damage to the universal joints. A PTO shaft shield is not a permanent fixture, but can be easily removed for replacement or repair.
The PTO shaft shield should be checked periodically to ensure that it is in good condition. It should have no loose ends or loose bolts. Ensure that the shear bolts and pins are the right length and hardness for the PTO shaft. Additionally, the operator should wear snug clothing to avoid stepping on the PTO shaft while working.
The PTO shaft shield should fit snugly over the PTO shaft. If the PTO shaft is loose, it may be difficult to attach the safety shield. However, with a proper PTO shaft shield, the process should be quick and easy. A CZPT safety clip allows easy removal and prevents co-rotation between the inner driveshaft and the safety shield. The driveline safety shield from RPM Transmissions is made of CZPT, which is a rigid and durable material.
In addition, some machine drive shafts are lacking a shield. This can cause a safety hazard. Without a PTO shaft shield, an operator may accidentally touch the shaft and get injured. These guards prevent this danger by enclosing the shaft in a plastic or metal guard.
The PTO shaft shield is a crucial part of tractor safety. It helps protect the operator from accidental entanglement while operating the tractor. When the PTO shaft stub becomes separated, it can cause severe injuries and even fatalities. Thankfully, the industry has made tremendous progress in reducing the risks associated with PTO mishaps. Operators must make sure they maintain the shields and do not remove them if not in use.
Reverse rotation
The PTO shaft reverse rotation mechanism prevents the main drive shaft from moving in a direction opposite to the direction of rotation of the driven shaft. The mechanism is compact, reducing the length of the rotation shaft. The mechanism includes two reversing members: first reversing member 151 rotates in a clockwise direction and second reversing member 153 rotates in a counterclockwise direction.
In a PTO shaft reverse rotation mechanism, a driven shaft is inserted into a hollow cylindrical body. It is rotatably positioned relative to the main driving shaft 112 and radially symmetrically around it. As a result, the driving and reverse-rotation mechanisms are symmetric.
One such PTO shaft reverse rotation mechanism has a main drive shaft and a driven shaft, and a plurality of transmission units coupled to it. The driven shaft and the transmission member rotate in tandem. The transmission units are arranged radially about the main driving member and the driven shaft. Alternatively, one of the reversing units may comprise the second reversing member and the first driving member.
editor by czh 2022-12-22
China Farm Agricultural Wheel Tractor 100HP with High Quality pto shaft danger
Product Description
Wholesale price tag 80,ninety,100HP 4x4WD farm tractors for agriculture
Product Screen
OPPTIONAL ATTACHMENTS
We have a lot more than 30 sorts of attachments, All varieties of attachments can be replaced, It can be tailored to your specifications.
Product Parameters
|
major technological parameters |
|||
|
Design |
LT1004-1, Wheel kind |
||
|
Driving sort |
Four wheel drive |
||
|
Power |
100HP |
||
|
Steering technique type |
Complete hydraulic steering |
||
|
Common pace of electrical power output shaft |
540/760r/min | ||
| Quantity of gears (ahead/backward) | 12/twelve | ||
| Motor | HangZhouhong | ||
| External dimension (L × W × H) | 4190×1790×2690mm | ||
| Variety of hydraulic output teams | 2 | ||
| Kind of suspension | Three-level rear suspension | ||
Software
Packaging & Shipping
LUGONG Firm
ZheJiang Lugong Machinery Co., Ltd. was founded in March 2000. Our business is the backbone enterprise of design equipment national wide. It covers a land of 200 thousand sq. meters and has 1100 employees, 88 of whom are engineers and professionals.
Our company mostly creates loaders, excavators, tippers, tricycles and so on. Products are largely sell to above 20 provinces in China and export to dozens of countries and areas in Africa, Southeast Asia, South America and Russia. The high quality and efficiency of our modest farm-use loaders and design tippers are in foremost placement of the market all through the nation and properly received by users. Now, “Lu Gong” manufacturer loaders and tippers have acquired acceptance by sellers and uses all over China.
We target on top quality, overall performance and consider of consumers as always. In administration, we’ve reached a new stage by adopting ISO 9001:2015 international good quality management method.
We would like to build in economic building by holding our old and new close friends and users’ hands by adhering to our organization philosophy of ” Driven by science and technological innovation, in search of survival by good quality, benefiting by handling and successful industry by provider” and spirit of ” Pioneering, innovating and pursuing excellence”.
FAQ
one.Are you a manufacture or trading firm?
We are a professional producer and we can provide tractors from 25Hp-100HP and implements.
2.what is actually your MOQ?
1 device.
three.How long is the direct time?
Normally 15-25 times. Depands on the quantity of your order.
4.what’s your payment phrases?
Usually we use T/T We also take other payment phrases, this sort of as Western Union, PayPal and L/C.
five.Can be used for which implements?
Loader, Backhoe, Harrow, Mower, Plough, Planter, Trailer, Slasher, Snow blower or as per your specifications.
|
US $9,100-9,485 / UNITS | |
1 UNITS (Min. Order) |
###
| Type: | Wheel Tractor |
|---|---|
| Usage: | Farm Tractor, Garden Tractor, Lawn Tractor |
| Certification: | ISO, CE |
| Drive Wheel: | 4WD |
| Emission Standard: | Euro II |
| Fuel: | Gas / Diesel |
###
| Samples: |
US$ 9485/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
|
main technical parameters |
|||
|
Model |
LT1004-1, Wheel type |
||
|
Driving type |
4WD |
||
|
Power |
100HP |
||
|
Steering system type |
Full hydraulic steering |
||
|
Standard speed of power output shaft |
540/760r/min | ||
| Number of gears (forward/backward) | 12/12 | ||
| Engine | Dongfanghong | ||
| External dimension (L × W × H) | 4190×1790×2690mm | ||
| Number of hydraulic output groups | 2 | ||
| Type of suspension | Three-point rear suspension | ||
|
US $9,100-9,485 / UNITS | |
1 UNITS (Min. Order) |
###
| Type: | Wheel Tractor |
|---|---|
| Usage: | Farm Tractor, Garden Tractor, Lawn Tractor |
| Certification: | ISO, CE |
| Drive Wheel: | 4WD |
| Emission Standard: | Euro II |
| Fuel: | Gas / Diesel |
###
| Samples: |
US$ 9485/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
|
main technical parameters |
|||
|
Model |
LT1004-1, Wheel type |
||
|
Driving type |
4WD |
||
|
Power |
100HP |
||
|
Steering system type |
Full hydraulic steering |
||
|
Standard speed of power output shaft |
540/760r/min | ||
| Number of gears (forward/backward) | 12/12 | ||
| Engine | Dongfanghong | ||
| External dimension (L × W × H) | 4190×1790×2690mm | ||
| Number of hydraulic output groups | 2 | ||
| Type of suspension | Three-point rear suspension | ||
Choosing the Right PTO Shaft
There are several different types of PTO shaft. These include the Transmission PTO, the Economy PTO, the Type 4″ pto shaft, and the Two-stage clutch pto shaft. It is important to choose the correct one to ensure a smooth operation. When choosing a PTO shaft, consider the characteristics and uses of each type.
Transmission PTO
If you have been experiencing trouble with your Transmission PTO shaft, you may want to take it to a mechanic to have it looked at. A PTO problem can be frustrating and costly to fix. Here are some tips for resolving PTO problems. Start by checking your transmission oil and air pressure levels. Also, check for cracked or kinked hoses and screens. If none of these steps resolve the issue, you may need to replace your PTO.
There are two types of Transmission PTO shafts, Type 1 and Type 2. The first type was designed to be used for 540 rpm applications. Later versions were designed to handle higher PTO powers, and the diameter was changed to increase its speed. Both types have different diameters, so be sure to check the spline count.
Transmission PTOs are commonly used between tractors and farm equipment. These PTOs have the feature of a universal transmission, although the input and output ends are not always on the same plane. The drive shaft is also able to vary the angle between input and output ends. This allows the drive shaft to operate within a specified left and right expansion range.
When replacing a transmission PTO, make sure you check the shaft’s speed and backlash before installing it. In addition, check the transmission gears to ensure they are in good condition. Experts from suppliers recommend inspecting and replacing any debris on the gaskets. They also recommend setting backlash units between the transmission and PTO. In general, backlash units should range from 6,000 to 12,000 units.
To maintain the efficiency of your Transmission PTO, it is necessary to maintain the proper oil level. Make sure you regularly check the PTO fluid and filter. A change of fluid and filter is recommended every 75,000 miles and 300,000 miles. Using a dial indicator can help you to check backlash and prevent damage to the PTO or mating gear.
Economy PTO
The Economy PTO shaft allows you to reduce the engine speed when driving your PTO. This mode uses different gears to adjust the PTO shaft revs. The cab-mounted control/monitoring unit 14 uses the PTO speed information to set the parameters of the PTO. In order to operate this system, you must be aware of the lever 21 position and the type of shaft fitted.
The ratio of the input shaft 7 and the output shaft 22 determines the precise value. The ratio also depends on the type of PTO shaft and the ratio of the gearbox. There are two different types of PTO shafts, and each has different toothed wheels. To choose the right one, you should know the ratio of the shaft and the gearbox.
A Domestic PTO shaft is the most common type used in North America. It comes in a wide range of diameters and splines and can be used on a variety of applications. It is durable and is resistant to pressure, impacts, and tension. It is also equipped with a shear pin and slip clutch to protect the PTO from common obstacles.
An Economy PTO shaft enables your tractor to run at lower rpms, reducing noise and vibrations. It is perfect for a variety of agricultural equipment and is controlled by your tractor’s transmission. It is available in two types: mechanical and hydraulic. A mechanical version has a clutch, while a hydraulic version has a lever to control the torque.
The Economy PTO shaft allows you to reduce fuel costs and increase productivity by up to 2%. It also reduces noise in the cab, which is a plus. Its auto-mode feature helps you operate the Economy PTO with ease. This system can also be programmed to automatically disengage the PTO when the linkage is raised.
Two-stage clutch on pto shaft
If you’re looking to get the most out of your tractor, you should check the clutch for two-stage operation. Two-stage clutches use two separate stages to disengage the PTO and gears. If the clutch does not disengage when you push the pedal, you’ll need to adjust it. Rust buildup can cause the clutch to stick and require a rebuild or replacement. Fortunately, there are many ways to check whether your clutch is slipping.
A two-stage clutch is commonly used in transmissions with live PTOs. The first stage operates the driven portion of the transmission, while the second stage controls the PTO. This arrangement allows the PTO to work independently of the transmission, which is especially useful in tractors that use mower attachments.
This two-stage clutch is usually accompanied by a gearbox. The gears in the PTO shaft are set up to rotate at a rate of 540 revolutions per minute (rpm) when the engine is running. The second clutch is designed to operate at a higher speed and can be used with different power sources.
A two-stage clutch on the PTO shaft is a good option if you’re using a tractor that doesn’t have a slip clutch. It will limit the tractor’s torque, so you’ll save money on fuel while doing work. It also helps reduce noise and vibration.
Types of independent pto shafts
Independent PTO shafts come with their own clutch, which enables them to run independently from the tractor’s transmission. There are two main types of independent PTO shafts: mechanical and hydraulic. The mechanical version has a separate on-off selector and control lever. The hydraulic version only has a single selector.
These different types of PTO shafts are only compatible with specific implements. The speed at which they transfer energy is different, too, and some are faster than others. This is why some large tractors have higher-speed PTOs than smaller tractors. A transmission PTO requires a parking break, while an independent PTO does not.
A newer type of independent PTO shaft, the Type 4, is also available. This model runs at a higher rotational speed, around 1300 rpm, which allows for a more efficient transfer of power. In addition, the Type 4 shaft is larger, with 22 splines and a diameter of 57.5 mm. It is designed to support PTO powers of up to 450 kW or 600 horsepower.
Another type is called a “sandwich” type, which is mounted between the transmission and engine. It receives its drive from the engine shaft. This type can transfer the full power of the engine to the PTO, although it needs modifications to the driveline. It also comes with its own lubrication system.
Independent PTO shafts can be manually operated or electronically controlled. The independent PTO is easy to engage and is often operated by shifting the PTO selector lever away from the ‘OFF’ position or by flipping the PTO switch to the “ON” position. Independent PTO shafts may also feature an additional manual clutch. This clutch helps regulate heavy loads and protects the PTO drive system.
editor by czh 2022-12-18
China Good quality Agriculture Ce certificate high precision farm tractor driving pto shaft 4C4182 PTO drive shaft for farm implement pto shaft end yoke
Issue: New
Guarantee: 1 Yr, 1 12 months
Applicable Industries: Manufacturing Plant, Equipment Restore Stores, Farms, Retail
Excess weight (KG): 16 KG
Showroom Place: None
Video clip outgoing-inspection: Offered
Machinery Examination Report: Not Obtainable
Advertising Kind: New Solution 2571
Variety: PTO travel shaft
Use: Tractors
Package: carton
Certificate: ISO9001
Dimensions: Sizes Avaliable
Shade: Black
Packaging Particulars: Neutral Cartons, Picket or Iron scenario. It is available to give vibrant package in accordance to your style or we make design and style for your brand if required.
Purchasing Xihu (West Lake) Dis.s Specifics Photographs Listed here is our advantages when evaluate to related products from China:one. Cast yokes make PTO shafts robust ample for usage and working2. Internal sizes normal to affirm set up smooth3. CE and ISO certificates to guarantee to top quality of our goods4. Powerful and professional bundle to confirm the good predicament when you get the goods. Item Specs
| Item Title: | PTO Push Shaft |
| Reference No.: | T8*920*BIIP*ten.05.01B*10.05.01B |
| Item Name: | PTO Push Shaft |
| Reference No.: | L1*800*YIIIP*1.05.01B*1.05.F30 |
| Item Name: | PTO Drive Shaft |
| Reference No.: | L1*800*YIIIP*1.05.01B*1.05.01B |
| Item Name: | PTO Push Shaft |
| Reference No.: | T2*one thousand*BIIP*2.05.05B*2.05.05B |
| Item Title: | PTO Travel Shaft |
| Reference No.: | T2*800*BIIP*2.05.05B*2.05.05B |
What Is a Worm Gear Reducer?
If you have never seen a worm gear reducer before, you’re missing out! Learn more about these incredible gears and their applications by reading this article! In addition to worm gear reducers, learn about worms and how they’re made. You’ll also discover what types of machines can benefit from worm gears, such as rock crushers and elevators. The following information will help you understand what a worm gear reducer is and how to find one in your area.
Typical worm shaft
A typical worm has two shafts, one for advancing and one for receding, which form the axial pitch of the gear. Usually, there are eight standard axial pitches, which establish a basic dimension for worm production and inspection. The axial pitch of the worm equals the circular pitch of the gear in the central plane and the master lead cam’s radial pitch. A single set of change gears and one master lead cam are used to produce each size of worm.
Worm gear is commonly used to manufacture a worm shaft. It is a reliable and efficient gear reduction system that does not move when the power is removed. Typical worm gears come in standard sizes as well as assisted systems. Manufacturers can be found online. Listed below are some common materials for worm gears. There are also many options for lubrication. The worm gear is typically made from case hardened steel or bronze. Non-metallic materials are also used in light-duty applications.
A self-locking worm gear prevents the worm from moving backwards. Typical worm gears are generally self-locking when the lead angle is less than 11 degrees. However, this feature can be detrimental to systems that require reverse sensitivity. If the lead angle is less than four degrees, back-driving is unlikely. However, if fail-safe protection is a prerequisite, back-driving worm gears must have a positive brake to avoid reverse movement.
Worm gears are often used in transmission applications. They are a more efficient way to reduce the speed of a machine compared to conventional gear sets. Their reduced speed is possible thanks to their low ratio and few components. Unlike conventional gear sets, worm gears require less maintenance and lower mechanical failure than a conventional gear set. While they require fewer parts, worm gears are also more durable than conventional gear sets.
There are two types of worm tooth forms. Convex and involute helicoids have different types of teeth. The former uses a straight line to intersect the involute worm generating line. The latter, on the other hand, uses a trapezoid based on the central cross section of the root. Both of these tooth forms are used in the production of worms. And they have various variations in pitch diameter.
Types of worms
Worms have several forms of tooth. For convenience in production, a trapezoid-based tooth form is used. Other forms include an involute helicoidal or a convolute worm generating a line. The following is a description of each type. All types are similar, and some may be preferred over others. Listed below are the three most common worm shaft types. Each type has its own advantages and disadvantages.
Discrete versus parallel axis: The design of a worm gear determines its ratio of torque. It’s a combination of two different metals – one for the worm and one for the wheel – which helps it absorb shock loads. Construction equipment and off-road vehicles typically require varying torques to maneuver over different terrain. A worm gear system can help them maneuver over uneven terrain without causing excessive wear.
Worm gear units have the highest ratio. The sliding action of the worm shaft results in a high self-locking torque. Depending on the angle of inclination and friction, a worm gear can reach up to 100:1! Worm gears can be made of different materials depending on their inclination and friction angle. Worm gears are also useful for gear reduction applications, such as lubrication or grinding. However, you should consider that heavier gears tend to be harder to reverse than lighter ones.
Metal alloy: Stainless steel, brass, and aluminum bronze are common materials for worm gears. All three types have unique advantages. A bronze worm gear is typically composed of a combination of copper, zinc, and tin. A bronze shaft is more corrosive than a brass one, but it is a durable and corrosion-resistant option. Metal alloys: These materials are used for both the worm wheel.
The efficiency of worm gears depends on the assembly conditions and the lubricant. A 30:1 ratio reduces the efficiency to 81:1%. A worm gear is more efficient at higher ratios than an helical gear, but a 30:1 ratio reduces the efficiency to 81%. A helical gear reduces speed while preserving torque to around 15% of the original speed. The difference in efficiency between worm gear and helical gear is about half an hour!
Methods of manufacturing worm shafts
Several methods of manufacturing worm shafts are available in the market. Single-pointed lathe tools or end mills are the most popular methods for manufacturing worms. These tools are capable of producing worms with different pressure angles depending on their diameter, the depth of thread, and the grinding wheel’s diameter. The diagram below shows how different pressure angles influence the profile of worms manufactured using different cutting tools.
The method for making worm shafts involves the process of establishing the proper outer diameter of a common worm shaft blank. This may include considering the number of reduction ratios in a family, the distance between the worm shaft and the gear set center, as well as the torques involved. These processes are also referred to as ‘thread assembly’. Each process can be further refined if the desired axial pitch can be achieved.
The axial pitch of a worm must match the circular pitch of the larger gear. This is called the pitch. The pitch diameter and axial pitch must be equal. Worms can be left-handed or right-handed. The lead, which refers to the distance a point on the thread travels during one revolution of the worm, is defined by its angle of tangent to the helix on the pitch of the cylinder.
Worm shafts are commonly manufactured using a worm gear. Worm gears can be used in different applications because they offer fine adjustment and high gear reduction. They can be made in both standard sizes and assisted systems. Worm shaft manufacturers can be found online. Alternatively, you can contact a manufacturer directly to get your worm gears manufactured. The process will take only a few minutes. If you are looking for a manufacturer of worm gears, you can browse a directory.
Worm gears are made with hardened metal. The worm wheel and gear are yellow in color. A compounded oil with rust and oxidation inhibitors is also used to make worm gears. These oils adhere to the shaft walls and make a protective barrier between the surfaces. If the compounded oil is applied correctly, the worm gear will reduce the noise in a motor, resulting in a smoother performance.
applications for worm gear reducers
Worm gears are widely used in power transmission applications, providing a compact, high reduction, low-speed drive. To determine the torque ratio of worm gears, a numerical model was developed that makes use of the equation of displacement compatibility and the influence coefficient method, which provides fast computing. The numerical model also incorporates bending deflections of the gear surfaces and the mating surfaces. It is based on the Boussinesq theory, which calculates local contact deformations.
Worm gears can be designed to be right or left-handed, and the worm can turn either clockwise or counter-clockwise. An internal helical gear requires the same hand to operate both parts. In contrast, an external helical gear must be operated by the opposite hand. The same principle applies to worm gears in other applications. The torque and power transferred can be large, but worm gears are able to cope with large reductions in both directions.
Worm gears are extremely useful in industrial machinery designs. They reduce noise levels, save space, and give machines extra precision and fast-stopping capabilities. Worm gears are also available in compact versions, making them ideal for hoisting applications. This type of gear reducer is used in industrial settings where space is an issue. Its smaller size and less noise makes it ideal for applications that need the machine to stop quickly.
A double-throated worm gear offers the highest load capacity while still remaining compact. The double-throated version features concave teeth on both worm and gear, doubling the contact area between them. Worm gears are also useful for low to moderate-horsepower applications, and their high ratios, high output torque, and significant speed reduction make them a desirable choice for many applications. Worm gears are also quieter than other types of gears, reducing the noise and vibrations that they cause.
Worm gears have numerous advantages over other types of gears. They have high levels of conformity and can be classified as a screw pair within a lower-pair gear family. Worm gears are also known to have a high degree of relative sliding. Worm gears are often made of hardened steel or phosphor-bronze, which provides good surface finish and rigid positioning. Worm gears are lubricated with special lubricants that contain surface-active additives. Worm gear lubrication is a mixed lubrication process and causes mild wear and tear.
editor by czh
China Custom 80HP/90HP/100HP Foton/Lovol Mini Tractor Cheap Tractor Farm Tractor Agricultural CZPT with high quality
Product Description
Product Description
Use of TB-804 tractor Raising virgin lands, productive tillage, spreading fertilizers. Harvesting large masses of hay: mowing, and collection into bales. Planting vegetables, sowing CZPT crops and their subsequent collection. Loading and unloading operations, snow removal, tree chopping, trenching.
Advantages of TB-804 tractor Machine weight is large. Large weight allows you to work confidently on rough terrain. The attachment is connected to a three-point trailing mechanism with a maximum lifting capacity of up to 1420 kg, as well as to a two-speed PTO shaft of 540/760 rpm. Traction class of the tractor – 1.4. The tractor is more efficient than similar models.
Technical characteristics of TB-804 tractor 80 hp four-cylinders diesel engine , in each cylinder for a glow plug. Reversible gearbox (12 + 12) with differential lock, power steering and 4-wheel drive. Large fuel tank for long continuous operation time
Product Parameters
| Items | Description | |
| Power & Type | 80HP, 4×4 | |
| Engine | No. of Cylinder | 4 |
| Bore×storke(mm) | 100×105 | |
| Cooling System | Forced water cooling | |
| Air Intake Type | Naturally Aspirated | |
| Rated Speed(rpm) | 2400 | |
| Rated Output(kw) | 58.8 | |
| Dimension | Size L*W*H (mm) | 4150X1840X2580(CABIN); 4150X1840X2680(ROPS) |
| Wheel Base (mm) | 2050 | |
| Wheel Tread (mm) F/R | F:1270/1370/1470; R:1200~1500 | |
| Min Ground Clearance(mm) | 360 | |
| Structure Weight(kg) | 2780(CABIN)/2650(ROPS) | |
| Transmission gear(km/h) | Low speed: (f/r) | |
| i:2.41/2.12; ii3.50/3.06; iii:5.20/4.19; iv:7.35/6.49 |
||
| Middle speed: (f/r) | ||
| i:6.13/5.30; ii:8.75/7.69; iii:13.22/10.50; iv:18.67/16.84; |
||
| High speed: (f/r) | ||
| i:10.62/9.30; ii:15.47/13.42; iii:22.91/18.00; iv:32.36/27.21; |
||
| PTO(KW) | 58.8 | |
| Max. balance weight | 130/180 | |
| Transmission | Front axle type | Dry land type |
| Type of gear | 4 X 3 X (1+1) | |
| Clutch Type | Double disc,dry,double action | |
| Differential Type | F:secondary planetary | |
| R:fourth planetary | ||
| Differential Lock | F:n/a | |
| R: Tooth type | ||
| Main shift type | Shift sleeve | |
| Auxiliary shift type | Shift sleeve | |
| Running system | Tyre F/R | 8.3-24/14.9-30 |
| Steering | Hydraulic Steering | |
| Steering Device | Cycloidal Steering Valve Hydrostatic Steering Device |
|
| Service brake type | Oil bath disc type | |
| Parking Brake | Mechanical, Manually | |
| Walking system | Hitch System | 3-Point hydraulic hitch |
| Control Type | Force, Position | |
| Hydraulic Pump | Gear Pump | |
| PTO | Rear Rectangle Spline, 6 Teeth | |
| PTO shaft spline | 8 | |
| PTO shaft dia.(mm) | 38 | |
| PTO Speed | 540/760rpm | |
| Max.lifting force(KN) | >=15.9 | |
| Items | Description | |
| Power & Type | 80HP, 4×4 | |
| Engine | No. of Cylinder | 4 |
| Bore×storke(mm) | 100×105 | |
| Cooling System | Forced water cooling | |
| Air Intake Type | Naturally Aspirated | |
| Rated Speed(rpm) | 2400 | |
| Rated Output(kw) | 58.8 | |
| Dimension | Size L*W*H (mm) | 4150X1840X2580(CABIN); 4150X1840X2680(ROPS) |
| Wheel Base (mm) | 2050 | |
| Wheel Tread (mm) F/R | F:1270/1370/1470; R:1200~1500 | |
| Min Ground Clearance(mm) | 360 | |
| Structure Weight(kg) | 2780(CABIN)/2650(ROPS) | |
| Transmission gear(km/h) | Low speed: (f/r) | |
| i:2.41/2.12; ii3.50/3.06; iii:5.20/4.19; iv:7.35/6.49 |
||
| Middle speed: (f/r) | ||
| i:6.13/5.30; ii:8.75/7.69; iii:13.22/10.50; iv:18.67/16.84; |
||
| High speed: (f/r) | ||
| i:10.62/9.30; ii:15.47/13.42; iii:22.91/18.00; iv:32.36/27.21; |
||
| PTO(KW) | 58.8 | |
| Max. balance weight | 130/180 | |
| Transmission | Front axle type | Dry land type |
| Type of gear | 4 X 3 X (1+1) | |
| Clutch Type | Double disc,dry,double action | |
| Differential Type | F:secondary planetary | |
| R:fourth planetary | ||
| Differential Lock | F:n/a | |
| R: Tooth type | ||
| Main shift type | Shift sleeve | |
| Auxiliary shift type | Shift sleeve | |
| Running system | Tyre F/R | 8.3-24/14.9-30 |
| Steering | Hydraulic Steering | |
| Steering Device | Cycloidal Steering Valve Hydrostatic Steering Device |
|
| Service brake type | Oil bath disc type | |
| Parking Brake | Mechanical, Manually | |
| Walking system | Hitch System | 3-Point hydraulic hitch |
| Control Type | Force, Position | |
| Hydraulic Pump | Gear Pump | |
| PTO | Rear Rectangle Spline, 6 Teeth | |
| PTO shaft spline | 8 | |
| PTO shaft dia.(mm) | 38 | |
| PTO Speed | 540/760rpm | |
| Max.lifting force(KN) | >=15.9 | |
How to Calculate the Diameter of a Worm Gear
In this article, we will discuss the characteristics of the Duplex, Single-throated, and Undercut worm gears and the analysis of worm shaft deflection. Besides that, we will explore how the diameter of a worm gear is calculated. If you have any doubt about the function of a worm gear, you can refer to the table below. Also, keep in mind that a worm gear has several important parameters which determine its working.
Duplex worm gear
A duplex worm gear set is distinguished by its ability to maintain precise angles and high gear ratios. The backlash of the gearing can be readjusted several times. The axial position of the worm shaft can be determined by adjusting screws on the housing cover. This feature allows for low backlash engagement of the worm tooth pitch with the worm gear. This feature is especially beneficial when backlash is a critical factor when selecting gears.
The standard worm gear shaft requires less lubrication than its dual counterpart. Worm gears are difficult to lubricate because they are sliding rather than rotating. They also have fewer moving parts and fewer points of failure. The disadvantage of a worm gear is that you cannot reverse the direction of power due to friction between the worm and the wheel. Because of this, they are best used in machines that operate at low speeds.
Worm wheels have teeth that form a helix. This helix produces axial thrust forces, depending on the hand of the helix and the direction of rotation. To handle these forces, the worms should be mounted securely using dowel pins, step shafts, and dowel pins. To prevent the worm from shifting, the worm wheel axis must be aligned with the center of the worm wheel’s face width.
The backlash of the CZPT duplex worm gear is adjustable. By shifting the worm axially, the section of the worm with the desired tooth thickness is in contact with the wheel. As a result, the backlash is adjustable. Worm gears are an excellent choice for rotary tables, high-precision reversing applications, and ultra-low-backlash gearboxes. Axial shift backlash is a major advantage of duplex worm gears, and this feature translates into a simple and fast assembly process.
When choosing a gear set, the size and lubrication process will be crucial. If you’re not careful, you might end up with a damaged gear or one with improper backlash. Luckily, there are some simple ways to maintain the proper tooth contact and backlash of your worm gears, ensuring long-term reliability and performance. As with any gear set, proper lubrication will ensure your worm gears last for years to come.
Single-throated worm gear
Worm gears mesh by sliding and rolling motions, but sliding contact dominates at high reduction ratios. Worm gears’ efficiency is limited by the friction and heat generated during sliding, so lubrication is necessary to maintain optimal efficiency. The worm and gear are usually made of dissimilar metals, such as phosphor-bronze or hardened steel. MC nylon, a synthetic engineering plastic, is often used for the shaft.
Worm gears are highly efficient in transmission of power and are adaptable to various types of machinery and devices. Their low output speed and high torque make them a popular choice for power transmission. A single-throated worm gear is easy to assemble and lock. A double-throated worm gear requires two shafts, one for each worm gear. Both styles are efficient in high-torque applications.
Worm gears are widely used in power transmission applications because of their low speed and compact design. A numerical model was developed to calculate the quasi-static load sharing between gears and mating surfaces. The influence coefficient method allows fast computing of the deformation of the gear surface and local contact of the mating surfaces. The resultant analysis shows that a single-throated worm gear can reduce the amount of energy required to drive an electric motor.
In addition to the wear caused by friction, a worm wheel can experience additional wear. Because the worm wheel is softer than the worm, most of the wear occurs on the wheel. In fact, the number of teeth on a worm wheel should not match its thread count. A single-throated worm gear shaft can increase the efficiency of a machine by as much as 35%. In addition, it can lower the cost of running.
A worm gear is used when the diametrical pitch of the worm wheel and worm gear are the same. If the diametrical pitch of both gears is the same, the two worms will mesh properly. In addition, the worm wheel and worm will be attached to each other with a set screw. This screw is inserted into the hub and then secured with a locknut.
Undercut worm gear
Undercut worm gears have a cylindrical shaft, and their teeth are shaped in an evolution-like pattern. Worms are made of a hardened cemented metal, 16MnCr5. The number of gear teeth is determined by the pressure angle at the zero gearing correction. The teeth are convex in normal and centre-line sections. The diameter of the worm is determined by the worm’s tangential profile, d1. Undercut worm gears are used when the number of teeth in the cylinder is large, and when the shaft is rigid enough to resist excessive load.
The center-line distance of the worm gears is the distance from the worm centre to the outer diameter. This distance affects the worm’s deflection and its safety. Enter a specific value for the bearing distance. Then, the software proposes a range of suitable solutions based on the number of teeth and the module. The table of solutions contains various options, and the selected variant is transferred to the main calculation.
A pressure-angle-angle-compensated worm can be manufactured using single-pointed lathe tools or end mills. The worm’s diameter and depth are influenced by the cutter used. In addition, the diameter of the grinding wheel determines the profile of the worm. If the worm is cut too deep, it will result in undercutting. Despite the undercutting risk, the design of worm gearing is flexible and allows considerable freedom.
The reduction ratio of a worm gear is massive. With only a little effort, the worm gear can significantly reduce speed and torque. In contrast, conventional gear sets need to make multiple reductions to get the same reduction level. Worm gears also have several disadvantages. Worm gears can’t reverse the direction of power because the friction between the worm and the wheel makes this impossible. The worm gear can’t reverse the direction of power, but the worm moves from one direction to another.
The process of undercutting is closely related to the profile of the worm. The worm’s profile will vary depending on the worm diameter, lead angle, and grinding wheel diameter. The worm’s profile will change if the generating process has removed material from the tooth base. A small undercut reduces tooth strength and reduces contact. For smaller gears, a minimum of 14-1/2degPA gears should be used.
Analysis of worm shaft deflection
To analyze the worm shaft deflection, we first derived its maximum deflection value. The deflection is calculated using the Euler-Bernoulli method and Timoshenko shear deformation. Then, we calculated the moment of inertia and the area of the transverse section using CAD software. In our analysis, we used the results of the test to compare the resulting parameters with the theoretical ones.
We can use the resulting centre-line distance and worm gear tooth profiles to calculate the required worm deflection. Using these values, we can use the worm gear deflection analysis to ensure the correct bearing size and worm gear teeth. Once we have these values, we can transfer them to the main calculation. Then, we can calculate the worm deflection and its safety. Then, we enter the values into the appropriate tables, and the resulting solutions are automatically transferred into the main calculation. However, we have to keep in mind that the deflection value will not be considered safe if it is larger than the worm gear’s outer diameter.
We use a four-stage process for investigating worm shaft deflection. We first apply the finite element method to compute the deflection and compare the simulation results with the experimentally tested worm shafts. Finally, we perform parameter studies with 15 worm gear toothings without considering the shaft geometry. This step is the first of four stages of the investigation. Once we have calculated the deflection, we can use the simulation results to determine the parameters needed to optimize the design.
Using a calculation system to calculate worm shaft deflection, we can determine the efficiency of worm gears. There are several parameters to optimize gearing efficiency, including material and geometry, and lubricant. In addition, we can reduce the bearing losses, which are caused by bearing failures. We can also identify the supporting method for the worm shafts in the options menu. The theoretical section provides further information.
